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Charging System Inoperative?
Loose or broken drive belt Engine RPM too low on initial start, ( Rev engine to 1500 RPM) Loose or corroded electrical connections Faulty battery gauge ( Best way to test, try another gauge) Battery will not accept charge ( see Battery Test Section) Low electrolyte or failed battery Poor ground to alternator (Don't trust the bracket) Faulty alternator or regulator
Engine Runs Poorly At Idle?
Clogged flame arrestor Improper idle fuel mixture adjustment Engine floods at idle, (Bad needle and seat, float level off) Problem in ignition system causing the engine to run rough Idle mixture screw adjusted incorrectly Incorrect float level drop Moisture on ignition components (Cap or spark plug wires arcing) Water in fuel Low grade or stale fuel Incorrect ignition timing Automatic choke ( not opening ) Spark plugs Fouled, burned, cracked porcelain Spark plug wires, Insulation breakdown, wires broken Defective coil Cracked or dirty distributor cap Dirty carburetor Vacuum leak at manifold or carburetor base Fuel pump pressure Too low - can't supply the carburetor Fuel pump pressure Too high - unseats the needle and seat Low compression (Also check for blown head gasket) Loose or worn distributor (Timing changes) Water leaking into cylinders, Head gasket, exhaust manifold, cracked head or valve seat Loose or broken engine mounts
Engine Acceleration Is Poor? Idle mixture screws Incorrect ignition timing Incorrect distributor or amplifier advance curve Accelerator pump (Check for stream of raw fuel from accelerator pump discharge nozzle, when opening throttle with engine shut off) Cracked or dirty distributor cap or rotor Vacuum leak Intake manifold or carburetor base Spark plugs Fouled, burned; wrong heat range; cracked porcelain Float adjustment Dirty carburetor Low compression
Engine Runs Poorly At High RPM?
Crankcase overfilled with oil, Check oil level with boat at rest in the water. Anti-siphon valve (if equipped) Restricting fuel supply Plugged fuel tank vent Fuel supply Ignition timing Low grade of fuel or water in the fuel Spark plugs Fouled, burned, cracked porcelain, incorrect heat range Spark plug wire, Poor insulation, broken wires Distributor cap or rotor Dirty or cracked Coil Distributor Excessive play in shaft Engine overheating Refer to "Engine Overheats" Low compression (Worn valves, rings, cylinders, etc.) Restricted exhaust Dirty Flame arrestor ( Wrong One?) Not enough air flow in engine room ( open Hatch) Sterndrive malfunction or seizing
Fuel System Rich?
Warm engine carburetor percolation, ( Fuel boils out of float bowl when shut off and warm. Floods intake manifold.) Clogged flame arrestor Automatic choke not opening Float adjustment Float leaks or is saturated with fuel Needle and seat leaking Carburetor gaskets leaking Excessive fuel pump pressure (Unseats needle and seat) Cracked or porous carburetor body
Fuel System Lean?
Empty fuel tank Fuel shut-off valve closed (if equipped) Vapor lock Engine will not start after warm engine shut down Automatic choke Stuck open, wrong adjustment Fuel tank vent plugged Engine will start initially. After a short time of running, engine will stall and will not restart for a period of time. Can verify it is a vent problem by running engine with filler cap loose. Fill cap will act as a vent. Air leak on suction side of fuel system (Sucks air into fuel system reducing fuel volume) Plugged or pinched fuel line Fuel pump Low pump pressure
Carburetor Malfunction? Flooding: Needle and seat Float adjustment, Saturated float, Gaskets leaking, Cracked fuel bowl, Fuel percolation, Automatic choke, Rough idle: Idle RPM too low Idle mixture screws Idle passages dirty Throttle valves not closing Engine flooding Vacuum leak Throttle body heat passages plugged Hesitation or acceleration flatness: Accelerator pump Leaking gaskets Automatic choke Power piston or power valve Throttle valves Throttle body heat passages plugged Main metering jets Float adjustment Secondary air valve wind-up Engine surges: Main metering jets Leaking gaskets Float adjustment Saturated float Power piston or valve Throttle valves Low top speed or lack of power: Power piston or valve Float adjustment Main metering jets Leaking gaskets Poor cold engine operation: Idle RPM too low Idle mixture screws Throttle valves
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