|USED SPARK PLUGS YOU DON'T WANT TO FIND|
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|Not very common in automotive engines, Gap bridging is caused by conditions similar to those that produce splash fouling. Combustion deposits thrown loose may lodge between the electrodes, causing a dead short and misfire. Fluffy materials that accumulate on the side electrode may melt to bridge the gap when the engine is suddenly put under a heavy load.||Abnormal combustion has fractured the insulator nose of the spark plug. Explosions that occur when this operating condition exists apply extreme pressure on internal engine components. Major causes include lean air/fuel mixtures; ignition timing advanced too far and insufficient octane rating of the gasoline.||Note the dead white or gray insulator nose which
appears blistered, Electrode gap wear rate will be considerably in excess
of that normally expected. This is often caused by over-advanced ignition timing, poor
engine cooling system efficiency, (scale, stoppages, low level), a very lean A/F mixture.
a leaking intake manifold or the use of a spark plug too hot for the application.
|SPLASH FOULED||ASH FOULED||INSULATOR GLAZING|
|Splashed fouling can sometimes occur
after a long-delayed tune-up Here, deposits accumulated after long periods of misfiring or
low power operation may be suddenly loosened when normal combustion temperatures are
restored after a set of new plugs has been installed. During a high-speed run, these
materials shedding off the piston are thrown against the hot insulator surfaces.
||A buildup of combustion deposits
stems primarily from the burning of oil and/or fuel additives during normal combustion.
These are normally nonconductive. However, when heavier deposits are allowed to accumulate over long mileage periods, they can mask the spark, resulting in a plug misfire condition
|This condition may cause misfiring at high engine RPM. Shiny deposits usually suggest that temperatures have suddenly increased during hard acceleration. As a result, normal metallic deposits do not have a chance to slough off the plug and they melt and form a conductive coating which causes the misfire. Yellow or tan deposits usually indicate the use of leaded fuel.|
|This condition produces melting of
the center electrode and somewhat later, the ground electrode and insulator Usually one or
a combination of several engine operating conditions are the prime causes of preignition.
It may originate from glowing combustion chamber deposits, hot spots in the combustion
chamber due to poor control of engine heat, cross-firing (electrical induction between
spark plug wires), or the plug heat range is too high for the engine or its operating
||A carbon fouled plug will have soft,
sooty carbon deposits which causes a dry, black appearance if on y one or two plugs in a
set are fouled, it is a good practice to check for sticking valves, a cracked distributor
cap or bad secondary ignition wires. Fouling of the entire set might result from an
incorrect heat range spark plug or an over-rich air/ fuel mixture caused by a clogged air
cleaner filter element, a sticking heat riser valve or a faulty choke. Fuel injectors that
malfunction can also lead to this condition. Other causes include weak ignition system
voltage or an inoperative preheating system (carburetor intake air) or poor cylinder
||This spark plug has served its useful life and should be replaced. Voltage required to fire the plug has approximately doubled and will continue to increase the longer the engine operates Even higher voltage requirements (as much as 100%) above normal may occur when the engine is accelerated quickly Poor engine performance and a loss in fuel economy are traits of worn spark plugs.|
|OIL FOULED||MECHANICAL DAMAGE|
|A spark plug shorted by excessive oil
entering the combustion chamber This is often caused by piston rings or cylinder walls
that are badly worn. Oil may also be pulled into the chamber because of excessive
clearance in the valve stem guides, or badly worn valve stem seals. ii the PCV valve is
plugged or inoperative, it can cause a buildup of crankcase pressure. This condition can
force oil and oil vapors past the rings and valve guides into the combustion chamber.
||Mechanical damage to the firing end
is caused by some foreign object in the combustion chamber. Since small objects can travel
from one cylinder to another (because of valve overlap), the other cylinders should always
be checked to prevent reoccurrence of damage.
When working on an engine; it s advisable to keep the carburetor throat (throttle body openings on central type fuel injected engines) covered. That precaution also applies to spark plug holes.