E/J V4 Cooling Deflectors 

 

Use information here as reference only. Year, model, and accessory changes could change the result.

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> Enginetype: Outboardgas

> motormodel: Evinrude 88 spec

> Serialnumber: 199?

> Configured: single

> boatmodel: hewes

> Boatlocation: salt

> typeofneed: Tune-up

> Need_Other: overheating

> repairsdone:

> Replaced t-stats and poppet valves 12-99 replaced water pump 8-97 periodic maintenance.

> Comments:

 Running in 75 deg water at 4000 rpm with 20 psi water press, eng temp 120 deg. If you pull back to idle 900rpm 8psi pres temp climbs until horn sounds. Pulled apart t- stat housing and checked stats opening at 140 deg. Found what looks to be crumpled up oak leaf in weep hole in housing. My guess is running 4000rpm at 20psi 120 deg the stats are closed the poppets are flowing water no problem. At 900rpm 8psi since the stats are closed not enough pressure to open poppets, weep hole plugged up the temp climbs because there is no flow across stats. What do you think. Question: What problems would I get in to if I took stats out and ran without them or enlarged the weep hole which is 1/16" dia to 3/16" which is larger than the intake screen on the lower unit hence if it goes thru screen it will pass weep hole. What are the poppet valves in there for any way. Thanks

Our answer

At idle only a small amount of water is required to cool the cylinder heads so, the thermostat is designed to handle that. The thermostat can only pass so much water and more water volume is required at high RPM, to cool the engine. The poppets open when pressure and volume exceed the preset amount. The thermostats have to be in place and enlarging the weep holes is not recommended.

Besides the chance that the overheat sensor is tripping too early, the most likely cause is clogged cooling passages in the head and/or collapsed rubber deflectors in the block. (If so equipped.)

 

Note that the rubber is only supposed to restrict water flow between the cylinders but when the stopper goes flat or slips out of the intended location, it can block water flow through the block.

Since you run in salt water, you may find the heads are clogged with salt and corrosion. Removing the heads and inspecting/cleaning the cooling passages and replacing the deflectors, water cover gaskets, and the head gaskets should be done periodically, depending on usage.

There are some other possibilities but this is the best place to start.

 

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