Normal Lube loss ?

Use information here as reference only. Year, model, and accessory changes could change the result.

 

> Enginetype: IOgas

> motormodel: Mercuiser 7.4 L Bravo III 1996

> Configured: single

> boatmodel: Searay

> Boatlocation: (salt)

> > I would like to test my Bravo III outdrive to make sure that the small amount of high performance gear lube loss I experienced during the boating season this year is not the result of leaking seals in the outdrive. I added lube two or three times during the season once after about two months - approx 2+ ounces needed to fill other times only about 1 ounce needed. Drained the oil at the end of the season and fluid appeared to be normal in color with no milky look. Only saw a small stream of "tan" drained out at the very end of the oil stream. I looked in a repair manual but could not find a process for testing the seals in the outdrive. I heard that these is a pressure or vacuum test that can be performed. How do you do it and what should the results be.

>

> *******************************************************************

Depending on usage and temperature.. some lube loss can occur. No presence of water, in the lube, would lead me to believe that you may be experiencing normal consumption.

To pressure and vacuum test... you need to drain the lube completely. Then remove the reservoir bottle and plug the hose. Install the bottom plug in the sterndrive and the tester in the top drain hole of the drive. The unit should hold 12 to 20 psi and be able to maintain a vacuum reading of 7 to 10.

The tester is just a hand operated pressure / vacuum pump with a gauge on it.

If it can't hold pressure.. use a spray bottle with soapy water in it to trace for the leak. Spray around shafts and carriers and fittings looking for bubbles. If you can't find the leak... remove the sterndrive from the boat and retest the drive. If it tests good now... the problem could be in the seal at the bell housing and/or hose to the reservoir.

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